SLA & SLS

Plastic 3D printing for medical device prototypes

Choose high-detail resin for visual and fit evaluation or durable nylon for functional prototype handling and complex unsupported geometry.

Capability Overview

Plastic 3D Printing built around the application

SLA and SLS answer different prototype questions. SLA is suited to smooth, detailed resin models where appearance, access and fit are the priority. SLS produces durable nylon parts without conventional support structures, making it useful for functional handling, snap fits, interlocking geometry and more demanding fit checks. The correct choice follows what the team needs to learn from the next revision.

SLAHigh-detail resin prototypes
SLSDurable functional nylon parts
Fast iterationMove from CAD to physical evaluation
Complex geometryNo traditional tooling required
Planning the Work

What matters before manufacturing starts

Process selection should follow the drawing, application, material, critical features and the condition in which the part needs to arrive.

1

Use SLA for detail and appearance

Smooth resin parts support visual models, ergonomic reviews, access studies, master patterns and early mating checks.

2

Use SLS for functional handling

Nylon SLS parts are suited to snap fits, complex assemblies and prototypes that need more robust handling than a visual resin model.

3

Move to the next process at the right time

When the design must prove final alloy behavior, precision surfaces or production material, the workflow can move to CNC machining, metal additive or molding.

Typical Applications

Where this capability fits

Visual design models
Ergonomic studies
Instrument handle concepts
Snap-fit components
Complex nylon assemblies
Early mating-component checks
Related Guidance

Continue planning the part

Use these pages to connect the process with the device category, material and next project decision.

Frequently Asked Questions

Plastic 3D Printing questions

Should a prototype use SLA or SLS?

Choose SLA when fine detail and a smooth visual model matter most. Choose SLS when the part needs durable nylon, complex geometry or functional handling.

Can plastic printing be used for fit checks?

Yes. Both processes can support fit evaluation, with the choice driven by detail, surface, geometry and expected handling.

When should a design move from printing to molding?

Molding becomes relevant when the design is stable, production-representative resin and repeatability matter, and the expected quantity supports tooling.

Have a part ready to review?

Send the CAD, quantity, material, finish and target date for a process review and quote.

Request a Quote